Sandbags are often used for construction, insulation, and security, as we saw on a site visit to an out post

While guarding the frontiers, Indian Army men have been bravely enduring harsh weather conditions in isolated regions for several years. Occasionally, this leads to serious injuries or even death. The 2 Engineer Regiment of the Chinar Corps, Indian Army engaged R+D Studio to design and implement a pilot outpost at 14,000 feet near Razdan Pass, in the northern front of Jammu & Kashmir with the goal of improving the situation.

Sandbags are often used for construction, insulation, and security, as we saw on a site visit to an Out Post. The firm used this as inspiration for designing the 13" x 9" x 6" Silica Composite Hollow Blocks (SCHB) made from 100% recycled material consisting of foundry dust and single-use/ multi-use plastic waste and zero natural materials. The patented hollow blocks also offer an alternate solution towards the "Last Mile" problem which is faced by the Armed forces in remote and inaccessible areas where material must be carried by either mules or porters. These blocks are made of a proprietary composite material that can withstand 3 times more load as compared to clay bricks, ACC, or CMU Blocks. The hollow blocks are ideal in terms of weight at 7.5Kg per block) and are strong enough to take wear and tear.

The entire building, including the foundation, is built from 1800 interlocking SCHBs that simply click into place with a hammer. The walls are formed of three layers that rise from the earth, thinning to two near the top, and finally to one. The PD's roof is built to withstand a load of 25 feet of snowfall.

The PD (Permanent Defence) is constructed layer by layer, with each layer being installed after the hollow blocks have been completely compacted and filled with earth. The earth keeps the temperature differential between the interior and exterior comfortable. Additionally, a specialised IRHS Heating plate (Infra-Red Heating System) is placed inside the space to provide heating for this PD to stay warm during winter nights when the temperature drops as low as -20 degrees Celsius. The blocks' ability to withstand enemy fire is another significant benefit. The compacted soil filling layer makes the SCHB wall impenetrable. The blocks of the PD can be recycled again for another purpose after its use is over.

"The world today is in a situation, where innovation in building materials is not just an idea but an obligation."

(With Agency Inputs)